Paraffin wax pastillator is a key piece of equipment used to convert molten paraffin into uniform granules. It is widely applied in paraffin processing and related chemical industries. Through a continuous granulation and cooling process, liquid materials are transformed into hemispherical particles, making them easier for storage, transportation, and further processing.
Equipment Overview
The paraffin wax pastillator (also known as paraffin wax granule machine or paraffin granulator) is designed to process meltable materials into solid granules. As long as the material can be melted into liquid form and solidified again after cooling, it can be processed by this machine.
Applicable materials include:
- Paraffin wax
- Rosin
- Resin materials
- Other materials with melting points ranging from 50°C to 250°C
Finished products are commonly used for:
- Fragrance beads
- Paraffin granules
- Casting wax
- Depilatory wax
Working Principle of Wax Granulation Line
The wax granulation line operates through a continuous process of heating, conveying, granulating, and cooling:
1. Heating and Mixing
Raw materials are heated and melted in a mixing tank. Color or additives can be added during this stage according to customer requirements for customized production.
2. Insulated Conveying
The molten material is transported to the granulation system through pipelines. A thermal oil heater maintains the temperature to prevent solidification during transfer.
3. Granulation
The liquid material is evenly distributed onto the paraffin wax pastillator, forming uniform hemispherical granules.
4. Water Cooling
The newly formed granules are rapidly cooled and solidified through spraying and circulating water.
5. Cooling Circulation
A chiller maintains stable water temperature, ensuring continuous production and efficient cooling.
Wax Pastillator Working Video
Wax Granulation Line Configuration
A complete paraffin wax granulation line typically includes:
- Mixing tank (for heating and melting materials)
- Material transfer pump
- Thermal oil heater (pipeline insulation)
- Pastillator (core equipment)
- Water pump and water tank (cooling system)
- Chiller (water circulation system)
This configuration can be adjusted based on capacity requirements and plant conditions.
Paraffin Wax Pastillator Technical Parameters (Reference)
ModelSL-W40SL-W60SL-W100SL-W120SL-W150Granule Size4–8 mm (adjustable)4–8 mm (adjustable)4–8 mm (adjustable)4–8 mm (adjustable)4–8 mm (adjustable)Granule ShapeHemisphericalHemisphericalHemisphericalHemisphericalHemisphericalParaffin Capacity50–100 kg/h150–200 kg/h300–350 kg/h400 kg/h600 kg/hResin Capacity100-200 kg/h200–300 kg/h-600–800 kg/h800–1200 kg/hRD Material Capacity100-200 kg/h200–300 kg/h-600–800 kg/h800–1200 kg/h
Key Features of The Wax Pastillator
Wide Application Range
Suitable for various meltable materials, meeting different industrial granulation needs.
Adjustable Particle Size
Granule size can be controlled by adjusting the feeding speed and the height of the granulation head.
Continuous and Stable Operation
The system is designed for continuous production, suitable for medium to high capacity requirements.
Efficient Cooling System
Water cooling combined with a chiller ensures fast solidification and stable product quality.
Customizable Production
Colorants or additives can be added during the mixing stage to meet specific product requirements.
Application & Selection Suggestions
When selecting a paraffin wax pastillator, it is recommended to consider:
- Type and melting point of raw materials
- Required production capacity (kg/h)
- Available plant space and equipment length
- Cooling system configuration
For higher output or continuous operation, a complete cooling system and automated conveying solution are recommended.
Conclusion
The paraffin wax pastillator is an essential solution for producing uniform paraffin granules and similar products. With proper configuration and parameter selection, it can effectively improve product quality and production efficiency. If you are looking for a solution tailored to your specific raw materials and production volume requirements, please contact us. We will assist you in selecting the most suitable equipment based on your specific operating conditions to ensure more stable and cost-effective production results.
